Cold room configuration

Refrigeration tanks are among the most important human structures responsible for preserving many foods and medicines. However, the construction of a rain room and the installation of a rain room require special conditions and points. We can’t do that. A good and perfect installation of the cold room allows things to be done in the best possible way. Also, if there is no problem or malfunction in operation, we usually delay refrigerator repair altogether. All these elements are desirable for installation of the cooling tank as per standards. If you are planning to start a cooling tank, be sure to contact our experts.

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The importance of cold storage

According to the statistics that have reached us so far, the capacity of cooling tanks in the country is much less than usual. For example, in the city of Tehran, which needs 200 large cooling tanks, the number of existing cooling tanks is far less than this number, and many farmers face very serious problems during the harvest season. As a result, there is no doubt that the installation and operation of cold room still has very high potential, and due to the high market demand, a very high profit can be achieved in the short term.

Equipment needed to install the cold room

In order to be able to start installing the refrigerator at the first stage with the best step, it is better to choose high-quality equipment. In many cases, the wrong choice of cold room equipment will cause irreparable damage to the cold room. Pay attention to this point when purchasing refrigeration equipment, as there are people who will charge you in an unprofessional manner, and there are also people who will offer you inappropriate equipment at lower prices until you get the desired result from refrigeration storage. to caution.

With my years of useful experience in this field, I will provide you with the best equipment according to your cold storage needs; As a result, it is best to do some research before purchasing any equipment.

 

Steps to install a cold room

One of the basic steps to building a storage room is determining the space you need. Pay attention to this point, if you do not have any information about the space required to build a cold room, or you do not have any information about the required temperature inside the cabin, purchasing equipment, etc.

Below we present the steps for building a cold room, and Iran Parodit Company’s proposal to implement this process with high precision and at the hands of experts. You can benefit from the experience of our experts at Iran Produt in the field of installation and operation of cooling cabins.

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The main parameters that you have in this way are determining the price, dimensions of the project and the temperature inside the cabin. There are other parameters, such as cold room rental, air containers, type of electricity and brand of parts, which are important in the cost of building a cold room.

Purchasing equipment and spare parts for cold rooms

This step is very important, so it is best to prepare a complete list of all the equipment and parts you need to make the shopping process easier. After preparing the complete list, go ahead and purchase it. Pay attention to this point when purchasing spare parts and equipment. In addition to considering the price of cold storage equipment, it is best to consider the brand, quality, size, etc.

 

Cold storage cabinet installation

Depending on the dimensions of your cold storage cabinet, assembly may take hours or months. Typically, for a small cold storage installation, the components team will carry it out personally; But you will need several people on my team to assemble a larger cryo chamber.

Cold room configuration
Composition of the walls of the cold room

In order to install wall panels, you need a measuring device or laser level. If the wall quantity is consistent, it may not be so obvious in small projects; But in large projects with a lot of headroom, it will be quite clear.

Cold room roof installation

The most difficult step in installing a cooling tank is installing the roof. If your cabinet height is high, you should rent special tools to place the panels on the wall.

Cold room floor

When installing the cold room on the floor, we usually use insulated panels or Unolit. You can also rent tiles or stones for the cold room floor, which will increase the strength of the cold room floor. As you insulate and insulate the cold room, the level of your cold room will be higher. It should be noted that this will also increase costs. Of course, there are other methods that you can use to fill the floor of the cold room. We cannot mention, for example, the use of aluminum sheets.

Recruiting aluminum is much easier than previous methods and will be economical. Note that there are also drawbacks to this method. For example, no matter how strictly the papers are bound, there will be differences between them. Among other methods, we can mention epoxy flooring, which has been very popular in Iran for several years. It is possible to mention one of the main advantages of this method.

Cold room door installation

One of the most sensitive parts in the installation of the refrigeration chamber can be mentioned, which is the installation of the cabin door. Cold room doors should always be installed so that they are completely level and there are no floors between them. It is very important to remove the bases and bases around the door. Cold room doors must be very strong.

Evaporator configuration for cold room

In order not to be able to connect the heater, it is necessary to make holes in the ceiling of the cold room so that the heater hoses and refrigerant inlet and outlet pipes can be placed inside.

Separating and connecting cooling rooms

As we mentioned previously, the process of isolating and connecting the cooling rooms is the most sensitive and important stage.

Lighting configuration

So you can illuminate the interior of the room

In the cold, you need to rent a lamp. I prefer to choose lamps that are resistant to low temperature and humidity. Of course, you can also rent special frames and cases for the lamps

Normal.

electrical panel

The most important device of the cold room refrigeration system is the electrical panel. This stage is used to coordinate, control and maintain sensitive electronic components and circuits in the cold room.

Cold room configuration
The reason for building a cold store

In order to successfully install the refrigerator, it is better to take into account the following parameters:

Cold storage type (subzero or above zero)
The sandwich board price depends on the fish and brands
The cost of establishing the cemetery
The cost of building a barn
Price of the main parts of the refrigerator (compressor, condenser, steamer, expansion valve)
Cemetery size
Cost of machines and pallets used in cold storage
Shelves in the cold room
At the time of burial
Cold storage capacity (both in terms of cooling capacity and volumetric capacity)
Determine the group of products that will be kept in the required cold room
Determine storage conditions for full implementation of cold storage standards

Create a cooling tank for fruits

Creating a cooling tank for fruits is an important process that requires steps and attention to certain details. Without exception, all of these steps must be carefully studied. First you must determine the type of cooling tank (do you store fresh fruits in this cold storage or do you want to freeze the fruits?), then you must determine the time for installing the cooling tank. This place must have access to electricity, water, and product inputs and outputs.

The internal design of the cooling tank requires great care. This design should cover the volume of the stored fruits. Providing basic equipment such as refrigerators, ventilation fans, temperature control systems and building materials. Then install the device carefully and start the heatsink properly.

My assurance is that the cooling tank environment is healthy. Then install insect and pest control systems to prevent crop damage. Fruit blight can be an irreparable blow; Therefore, it is necessary to pay attention to this matter. Now it’s time to record the temperature. Record the appropriate temperature for storing fruit. All types of fruits have an ideal temperature for storage. For example, the storage temperature of apples and cucumbers varies greatly.

Record the humidity level inside the refrigerator in the appropriate area. Teach cold room personnel how to record temperature and humidity or troubleshoot different parts of the cold room. In case of problems, contact professional technicians.

 

Refrigeration hall assembly team

It includes a team of people with different specializations. These people install the refrigerator. The main duties of cold room assembly team members are as follows:

Mechanical Engineer: The mechanical engineer is responsible for the overall planning of the cold room installation, as well as deciding on the internal structures, selecting the refrigeration equipment, and supervising the installation of various equipment.

Electrical and Electronic Equipment: This person is responsible for installing electrical equipment such as compressors, ventilation fans, temperature and humidity control systems, and other equipment related to refrigeration systems.

Refrigerator and Air Conditioner Installation Technicians: These members are responsible for installing refrigerators, ventilation fans and air conditioners in the cooling tank and making the correct settings and necessary connections.

Insulation work: The insulation expert is responsible for covering the walls, ceiling and floor of the cold storage room with appropriate insulating materials to prevent the transfer of heat into or out of the cold storage room.

Positive Control and Automation Systems: This expert focuses on the installation and operation of temperature and humidity control and automation systems for precise control of cold storage operations.

Installing security systems and alarm devices: Installing security systems, alarms, sensors, and alarms on the cold room to ensure the safety of the work environment and data transmission.

General Workers: These people are responsible for performing ancillary tasks such as moving equipment, moving materials and equipment, welding, and other tasks in the cold room installation process.

Health and Safety Responsible: This user must ensure that all health and safety regulations are complied with in the installation and operation of the cooling tank.

Cold room floor insulation

Cold room floor insulation is an essential component in maintaining the temperature and energy of the cold room. This insulation is used to prevent heat transfer from the cold room into the basement or around the building. Below is an explanation of the important features and specifications of cold room floor insulation.

Thermal resistance: The cold room floor insulation must have high thermal resistance to ensure that the temperature inside the cold room is maintained. This insulation prevents heat transfer to the external environment.

Moisture resistance: Floor insulation must be moisture resistant to prevent the effects of secretions inside the cold room.

Preventing the formation of secretions: It is necessary to prevent the cold room floor insulation from forming secretions and freezing on the lower surface of the floor. While doing this, optimal performance of the cooling system is maintained.

Vapor insulation: It should be possible to insulate floors capable of preventing evaporation and water vapor in the morning.

Mechanical resistance: Floor insulation must have adequate mechanical resistance so as not to lose the pressure and weight of products and equipment inside the cold room.

Ease of installation: The floor insulator should be easy to install and can be attached or fixed to the floor surface of the cooling tank.

Chemical stability: Floor insulation must be resistant to the effects of chemicals used in the cooling tank.

Cold room floor insulation specifications

Sumac: The thickness must be sufficient to insulate the ground, to be able to insulate me from heat exchange.

Breathing and excretion.

Materials and construction materials: We usually have synthetic floor insulation with different materials such as polyurethane foam, polystyrene and polyisofoam.

PIR…

Positive cold storage

The cold room installer plays a very important role in the optimal installation, commissioning and operation of cold room systems. People working in the field of cold room assembly must have the following skills and characteristics:

required skills

Knowledge of Mechanics and Electronics: The Installation Supervisor must have a thorough knowledge of the mechanical and electronic principles of refrigeration systems, compressors, fans, and equipment related to cold storage.

Refrigeration Equipment: Experts in installing and operating refrigeration equipment, refrigerators, heaters, fans and compressors.

Electrical Skills: Ability to safely connect and operate electrical and electronic equipment in cold storage systems.

Knowledge of Control and Automation Systems: Experience installing and configuring temperature, humidity control and automation systems in cold storage.

Health and Safety Knowledge: Knowledge of health and safety regulations relating to the installation and operation of refrigeration tanks.

Welding and Insulation Skills: Ability to weld and install insulation on piping and cold storage equipment.

Teamwork Skills: Ability to work with different teams such as engineers, executives and project related officials.

characteristics

Accuracy and precision in detail: The person responsible for composing must pay special attention to detail and carefully assemble equipment and recordings.

Problem Solving Skills: Ability to identify and solve technical and operational problems related to cold room installation and operation.

Commitment to safety: Respecting the safety of self and others in high-risk work environments.

Social Interaction: Ability to communicate and collaborate with customers, project teams, and other people involved in the installation process.

Time management ability: The ability to plan and manage time to get things done on time and with high quality.

Sub-zero heatsink configuration

It requires installing a subzero precipitation chamber and adhering to some recommendations and standards due to the complexities and sensitivity of temperatures. The general steps for installing a subzero cooling room are described in detail below:

Steps to install a sub-zero refrigerator

Planning

– Site selection: The appropriate location for the cooling tank must be chosen according to accessibility to electricity, water, and maintenance activities.

– Cold room decision: The decision of the internal structure of the cold room, including dimensions, equipment, cooling systems, etc.

Providing basic equipment such as refrigerators, fans, compressors, etc. Providing appropriate insulating materials for walls and floors.

Equipment assembly

– Installing refrigerators and ventilation fans: Carefully install the equipment according to the manufacturer’s instructions.

– Assembling the plugs: Assembling the plugs and connections correctly.

– Floor insulation: Carefully insulate the cold room floor to prevent heat transfer and frost formation.

– Wall insulation: covering the walls with appropriate insulating materials.

– Combining temperature and humidity control systems: Combining control systems so that temperature and humidity are maintained within the desired range.

– Installing safety systems: Installing safety systems such as sirens, sensors, etc.

Functional testing: Testing equipment and systems before using them to ensure they are working properly.

– Temperature adjustment: Adjust the control system according to the desired temperature.

-On-the-job training: Teach your employees how to work with the equipment.

Training on assembling cold rooms

It is necessary to observe the basic principles of cold room installation and operating training at all stages. The most important role in this regard. You can learn this training online or in person from experts. The experienced people working in this field are also trained professionals who have been working in this field for months. Sure, experienced people can teach you the basics and how to manage a good cryogenic tank better than laymen.

There is no need to spend a lot of money for this. Our experts can answer your questions in this area. All tutorials offered in this field are compiled by experienced people. Therefore, you can be sure that you get the best possible result.

One of the most important trainings provided in this field is online training, and the advantage of online training is that you can obtain information at any time and in any place. This information is permanent in your software and laptop. This way, whenever you encounter a problem in the field, you can go to your laptop and update your training.

Classes are courses that you can take at the lowest possible cost. In these classes we will teach you the equipment and how to install a safe and hygienic cold room.